Each order moves through the same sequence, tracked at every hand-off. Nothing skips a stage, and nothing ships without a signature from Quality Assurance.
Formulation & Sourcing
Our R&D team profiles the chemical and physical behaviour of the API — impurity load, release profile, stability risk — and selects the excipients and process built to match. Raw materials are drawn from multiple qualified vendors, assessed against our own standards and, where required, the customer's.
Formulation development Multi-vendor qualification Tablets · Capsules · Sachets
Granulation
Rapid Mixer Granulators, Fluid Bed Dryers, and Octagonal Blenders run in dedicated, environment-controlled bays — tablets and capsules never share a line. Batch size sets which of our two granulation suites is used.
RMG · FBD · OGB 2 granulation lines Separate tablet / capsule bays
Compression & Encapsulation
PLC-controlled compression machines across four stations press uncoated, film-coated, sustained-release, chewable, effervescent, and bi-layered tablets in D, B, and BB tooling. In parallel, automated fillers load hard-gelatin and vegetarian capsules to size.
Stations 27 / 35 / 45 / 61 40 lakh tablets / shift 10 lakh capsules / shift
Coating
Cores that need it move to semi-automatic coating for film or sugar coats — for taste-masking, moisture protection, or a controlled-release layer — before metal detection, de-burring, and de-dusting clear them for packing.
Semi-Auto-Coater Metal detection
Packaging
Light- or moisture-sensitive actives go into Alu/Alu cold-form blisters; the rest run through PVC/PVDC blister or strip packing, or loose pack for bulk orders — all on PLC-controlled lines built for export-grade consistency.
Alu/Alu cold-form Blister & strip Loose / bulk pack
Quality Control & Assurance
Raw material, in-process, and finished samples run through HPLC, FTIR, UV-spectrometry, KF titration, and dissolution testing against IP/BP/USP or in-house specification. A separate microbiology lab clears every batch on its own protocol before QA signs release.
HPLC · FTIR · UV Dissolution & KF titration Independent microbiology
Stability & Regulatory Release
Three ICH Q1A(R2) chambers run accelerated, long-term, and intermediate stability studies across a minimum of three batches per product to set retest periods and storage claims. Regulatory Affairs compiles the dossier and clears each batch against Schedule M and WHO-GMP before it can move.
3 ICH stability chambers Schedule M / WHO-GMP Dossier & batch release
Distribution
Released stock moves through our PAN-India dealer and distributor network, direct B2B contracts with pharma companies and institutions, and Makemymeds, our own e-procurement platform — alongside export packing built for semi-regulated and regulated markets.
PAN-India distribution Makemymeds.com Export-ready packing
Two utilities sit underneath every stage above — water and air. Neither is visible in the finished product, and both determine whether it's compliant.
WATER SYSTEM
Feed water is chlorinated and softened before reverse osmosis strips salts, microorganisms, and organic contaminants. A mixed bed then polishes it, and UV exposure clears remaining pathogens before use.
Capacity 250 L/hr
Stages RO → Mixed Bed → UV
Conductivity < 1.30 µS/cm
HVAC SYSTEM
Temperature, humidity, differential pressure, and particulate counts are set per area rather than plant-wide — because a granulation bay and a QC lab don't need the same air.
Air handling units 21, dedicated
Humidity 50±5% / 40±5% RH
Temperature 25±2°C
Air changes 30 / 40 / 75 ACPH